There has been a lot of talk about lightweight rotors. Some rotor manufacturers have been taking steel out of the plates and fins to keep their costs low.
For technicians, these lightweight rotors can result in comebacks due to noise and overheating. For consumers, it could be a serious safety issue.
Here is a great article from Import Car Magazine on the Topic
Tech Tip: Lower Mass Brake Rotor Causing Noise, Fade and Failure Problems
Application: All vehicles
Symptoms: Glazed pads, heat checking and cracking of the rotor, and brake noise.
Cause: Rotors with reduced weight and plate thickness, and improper vane configuration.